With business

Overview of the process of supply chain management

Overview of supply chain management processes_Prior to commencing a transaction

Overview of supply chain management processes

1. Prior to commencing a transaction

When determining whether to start a business with a new business partner, we conduct a preliminary evaluation of the company by researching public information, performing interviews, and conducting on-site audits. We also utilize the new supplier evaluation checklist to assess both the basic SLQDC criteria and ESG aspects of the company.

Understanding of the aforementioned CSR Procurement Guidelines and Green Procurement Guidelines are also included in the evaluation items.

Weight of points for new supplier evaluation by item

Category Evaluation item Weight (%)
General management Management policy, organization, financial structure, employee training 28%
Quality Assurance system, on-site management, first article management 12%
Production capacity Planning, progress management, delivery management system, procurement capacity, outsourcing management 24%
Competitiveness Technological development, cost, facility maintenance capability 8%
ESG Occupational health and safety, environment, compliance, export control, information security 28%
Total 100%
komatsu csr, Procurement Division

Screening

2. Screening

We conduct regular risk assessments using specialized external databases to screen new and existing business partners for compliance purposes. This process includes verifying whether suppliers are associated with high-risk customers, regulated countries, items, and technologies in terms of export control and whether they have any connections with or involvement in anti-social forces. We utilize public information and quarterly surveys to evaluate the financial and management status of potential suppliers. If companies of concern are identified, we employ credit reporting agencies to conduct further verification. In terms of CSR and ESG, we regularly verify compliance with occupational health, environmental laws and regulations, antimonopoly acts, subcontracting laws, and immigration acts through government agencies and related local authorities' websites. As part of our risk management processes for raw material procurement in the construction machinery industry, we also continue to conduct investigations on the countries of origin of conflict minerals.

Risk assessment process for business partners

Major screening and implementation status for suppliers

Category No Objective Content Measures to check Frequency Target (○ to be implemented) Implementation status in FY2022*1
Critical suppliers (Tier 1 suppliers only) Other Tier 1 suppliers Number of companies Number of companies subject to individual follow-up Number of companies with completed or planned corrective actions
Level-1 Level-2 Level-3 Japan Overseas
Compliance 1 Determine companies of concern for export control. Check whether the company falls under or is related to the list of companies of concern published by Japanese and overseas government agencies. Chaser search in the CISTEC database. Once a year 2,176 0 -
2 Determine association with anti-social forces. Check whether the company falls under or is related to anti-social forces. Verify through public information and specialized agencies. Twice a year 2,235 0 -
Management 3 Confirm management status. Credit investigation Confirm management and financial status. Public financial information and reports from private credit investigation agencies. As needed 2,235 3 3
4 Periodic survey of business conditions Surveys on profit and loss, employment, operation rate, investment, and overall management. Questionnaires Quarterly
ESG 5 Check for violations of labor, environment, antitrust, subcontracting, immigration, and other laws and regulations. Search for cases of violations announced by the Labor Standards Bureau, local governments, Japan Fair Trade Commission, Immigration Bureau, etc. Monthly
(Japan)

(Japan)

(Japan)
2,235 2 2
BCP 6 Identify any risk of natural disasters (flooding, tsunami, landslide, etc.) based on business location. Check hazard maps published by the Ministry of Land, Infrastructure, Transportation and Tourism, and Aqueduct. Once every 3 years 1,385
(Japan)
11 11*2
  1. If annual surveys are not performed, the most recent survey results are shown.
  2. Includes our response by stockpiling our inventory.
komatsu csr, Procurement Division

Risk assessment / Audit and support for corrective and improvement activities

3. Risk assessment / Audit and support for corrective and improvement activities

To address any potential risks identified in the supply chain, Komatsu's experts conduct risk assessments and audits for individual areas of business activities based on the importance of our business partners. These risk assessments and audits are conducted through desktop surveys such as self-assessment questionnaire, and on-site surveys. The table below shows the content, scope, and implementation status of the assessments and audits in FY2022.

We report to our business partners on the apparent and potential risks identified through these risk assessments and audits and request them to implement appropriate corrective measures within a reasonable period. If it is deemed difficult for the subject company to take corrective measures independently, Komatsu's experts provide guidance and support upon request from the company concerned.

The Procurement Division reports the status and results of the implementation of these processes, especially for risks considered significant, to Komatsu's top management monthly, along with the details of any risks deemed to be particularly important and the progress of corrective measures.

We then feed the results of these assessments and audits back into our actual purchasing policies to maintain consistency between our supplier code of conduct and purchasing activities.

In parallel with these individual corrective activities, we open and provide various in-house education and training programs and e-learning materials to support our business partners in improving their understanding and responsiveness in their CSR activities.

We also encourage them to obtain official certification from external third-party organizations to improve their environmental management and health and safety promotion systems.

Major individual risk assessments and audits of business partners

Category Form of survey No. Content Measures to check Freuency Target (○ to be implemented) Implementation status in FY2022
Desktop On-site Critical suppliers (Tier 1 suppliers only) Other Tier 1 suppliers Number of companies Number of companies subject to individual follow-up Number of companies with completed or planned corrective actions
Level-1 Level-2 Level-3 Japan Overseas
General 1 Strengthen interactive communication through Midori-kai activities (1) Interaction among company leaders at regular meetings. Meeting Twice a year 333 - -
(2) Promote activities to improve productivity, energy conservation, etc. through subcommittees. Plant visit, activity briefing, etc. all-year 216 - -
Management and QCD 2 Corporate evaluation Evaluate annual SLQDC performance and factors related to corporate management. KPI result, management interview Annually 99 0 0
3 Quality audit and heat treatment audit (only for companies with safety parts and heat treatment processes) Confirm quality assurance system and process control status. Written survey, onsite audit, voucher check, etc. Annually (designated companies) Heat treatment audit
337
Onsite audit
337
0
4 Monthly operation capacity check Confirm monthly operation capacity forecast and the way to forecast. Written survey, management interview Monthly
Japan

Japan
166+α(*1) 7 7
Compliance and ESG 5 Compliance risk (CR) audit on important process Identify potential risks in the areas of accounting and finance, labor management, procurement (subcontracting law), and information security. Written survey, onsite audit, voucher check, etc. Once every 2 years 7 2 2
6 Survey on the employment status of overseas workers Survey on compliance with laws and regulations regarding employment of overseas workers (including trainees). Questionnaire and interview Annually 99 9 9
7 Occupational health and safety level assessment (including compliance check) Confirm organizational structure to promote occupational safety and health activities, compliance with labor-related laws and regulations, and evaluation of activities. Onsite audit such as safety patrol, interview with management and safety managers, etc. Twice a year 99 15 15
8 Promotion of environmental management system (EMS) acquisition and environmental audits (including legal compliance checks) Mandate acquisition of third-party certification for environmental management, and check and evaluate the status of compliance with environmental laws and regulations and the status of activities. Written survey, onsite audit, Interview with management and environmental officers, etc. Annually
EMS
Environmental audit
2
2 2
9 CSR SAQ survey Self-assessment of overall CSR using a checklist. Questionnaire and interview Once every 3 years 156 8 8
10 Risk survey on human rights Self-assessment focused on human rights and occupational health and safety using a checklist. Once every 2 years 292 8 8
BCP 11 Information security self-assessment Self-assessment on the status of cyber security measures Annually 156 14 14
12 Check the damage & ability of supply in case of occurrence of natural disasters & pandemic Identify the risk of damage to suppliers through the supply chain risk management system (KS-Link) linked to earthquake and typhoon information, etc. Then, confirm the damage situation by phone or e-mail, conduct onsite inspections, and provide support for restoration. As needed 7,662
Including Tier 2 and subsequent suppliers
Numerous applicable Restoration support 1
  1. Check with Tier 2 and subsequent suppliers if risk is anticipated.

Examples of corrective action support for business partners

Category No. Major support Content
Management 1 Cash management support Advance payment, cash payment, etc.
Purchase of excess inventory, advanced ordering & receiving, etc.
Purchase of production equipment, lending, etc.
2 Human resource support Dispatch of managers and technical instructors on secondment, acceptance of training at our company, etc.
3 Provision of education and training programs For managers and general employees
komatsu csr, Procurement Division